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		<pubDate>Wed, 02 Sep 2026 15:09:59 +0000</pubDate>
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			<title><![CDATA[B4204T52 T6 → “Polestar-like” optimisation: T52/T56, hybrid torque blending...]]></title>
			<link>https://forums.spaycetech.com/showthread.php?tid=1432</link>
			<pubDate>Wed, 02 Sep 2026 07:16:32 +0000</pubDate>
			<dc:creator><![CDATA[<a href="https://forums.spaycetech.com/member.php?action=profile&uid=5131">eoviedo</a>]]></dc:creator>
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			<description><![CDATA[Hi everyone,<br />
 <br />
I have been discussing with ChatGPT an idea that started with a fairly simple question but has gradually turned into what I think could be an interesting SPA/OrBit reverse-engineering project:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">Could a MY2024 T6 Recharge B4204T52 be given a genuine “Polestar-like” optimisation — not simply more power, but the complete powertrain behaviour that Polestar normally changes — even though Volvo/Polestar does not offer the optimisation for this engine?</span><br />
 <br />
My car is a MY2024 XC60 T6 Recharge (B4204T52, 350 hp system output).<br />
 <br />
I should give ChatGPT credit for most of the research below. I initially asked whether AI could theoretically create a Polestar-type optimisation for a Volvo for which Polestar does not offer one. ChatGPT then researched T6/T8 hardware, Volvo part numbers, ECM references, OrBit parameters and previous discussions on this forum. We have subsequently also gone through technical information and owner discussions concerning the MY22.5+ Extended Range powertrain.<br />
 <br />
What follows is our current working hypothesis. Some part-number matches come from Volvo documentation, parts catalogues and donor vehicles rather than engineering documentation, so I am deliberately treating them as evidence rather than proof.<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">1. The interesting comparison is specifically the MY22.5+ Extended Range architecture</span><br />
<span style="font-weight: bold;" class="mycode_b"> </span><br />
The first important conclusion was that comparing “T6 vs T8” generically is misleading.<br />
 <br />
The relevant family is the newer Extended Range / VEA2 architecture.<br />
 <br />
For MY2024 we have:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">B4204T52 — T6 Recharge</span><br />
 <ul class="mycode_list"><li>ICE: 253 hp / 350 Nm<br />
</li>
<li> ERAD: 107 kW (145 PS) / 309 Nm<br />
</li>
<li> system output: 350 hp<br />
</li>
</ul>
<span style="font-weight: bold;" class="mycode_b">B4204T56 — T8 Recharge</span><br />
 <ul class="mycode_list"><li>ICE: 310 hp / 400 Nm<br />
</li>
<li> ERAD: same 107 kW / 309 Nm<br />
</li>
<li> system output: 455 hp<br />
</li>
</ul>
Both use the newer architecture without the old mechanically driven supercharger.<br />
 <br />
The MY22.5 B4204T57 is also an interesting reference. It appears to have been an early Extended Range implementation, with essentially T8-level output, ERAD 7 and the C-ISG, before the later B4204T56 became the relevant engine code in many markets.<br />
 <br />
This gives us another useful reference point rather than treating T52/T56 as an isolated pair.<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">2. B4204T52 vs B4204T56 hardware</span><br />
<span style="font-weight: bold;" class="mycode_b"> </span><br />
ChatGPT cross-checked the available documentation and part numbers and found a surprisingly large amount of apparent common hardware.<br />
 <br />
Among the matches/equivalences found so far:<br />
 <ul class="mycode_list"><li>1,969 cc<br />
</li>
<li> 82 × 93.2 mm bore/stroke<br />
</li>
<li> 10.3:1 compression ratio<br />
</li>
<li> same 107 kW / 309 Nm ERAD<br />
</li>
<li> same 18.8 kWh battery architecture<br />
</li>
<li> same TG-81SD transmission family<br />
</li>
<li> evidence of the same BorgWarner turbo<br />
</li>
<li> evidence of the same cylinder-head reference<br />
</li>
<li> evidence of common direct-injection components/injectors<br />
</li>
<li> evidence of the same high-pressure fuel pump<br />
</li>
</ul>
The complete/long-engine part numbers are different, so I am <span style="font-weight: bold;" class="mycode_b">not claiming T52 and T56 are mechanically identical</span>.<br />
 <br />
There could still be differences in pistons, rods, internal cooling, valvetrain or other components.<br />
 <br />
However, there seems to be enough common hardware to make the 253/350 → 310/400 difference very interesting from a calibration perspective.<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">3. Same ECM hardware</span><br />
<span style="font-weight: bold;" class="mycode_b"> </span><br />
Another potentially important finding was examples of MY2024 B4204T52 and B4204T56 cars apparently using the same Volvo/Denso ECM hardware:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">32383818 / Volvo 36010797</span><br />
 <br />
If that is correct, we potentially have:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">very similar engine architecture + same ECM hardware + different rated engine output.</span><br />
 <br />
What we do not yet know is whether the software is:<br />
 <br />
A) identical, with the engine/power variant selected through configuration;<br />
 <br />
B) the same executable with different calibration blocks; or<br />
 <br />
C) genuinely different ECM software builds.<br />
 <br />
That distinction seems fundamental.<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">4. OrBit makes the question particularly interesting</span><br />
<span style="font-weight: bold;" class="mycode_b"> </span><br />
OrBit exposes 005 ENGINE with specific engine power/torque variants, including values corresponding to MP and HP versions, and also exposes 368 ENGINE FAMILY TYPE.<br />
 <br />
I also found the previous discussion here concerning a T6 Recharge B4204T52 → T8 B4204T56 conversion.<br />
 <br />
x119's response — that comparing the actual ECM software would be interesting and that, if the software were identical, configuration might potentially select another mapping — is very close to the conclusion ChatGPT and I independently reached.<br />
 <br />
But I want to stress that simply changing 005 ENGINE is <span style="font-weight: bold;" class="mycode_b">not</span> what I am proposing.<br />
 <br />
If the ECM does not contain the corresponding calibration, changing a configuration descriptor obviously cannot magically create it.<br />
 <br />
The interesting question is what the relationship actually is between configuration and calibration on these cars.<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">5. There may be another important difference: hybrid torque/power blending</span><br />
<span style="font-weight: bold;" class="mycode_b"> </span><br />
This is the part of the project that now interests me even more than the ICE power difference.<br />
 <br />
Volvo rates the MY24 T6 as:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">253 hp ICE + 145 hp ERAD → 350 hp system</span><br />
 <br />
while the T8 is:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">310 hp ICE + 145 hp ERAD → 455 hp system</span><br />
 <br />
I realise that individual motor peak outputs cannot automatically be added. They may occur at different rotational speeds/vehicle speeds and there may be battery, inverter and drivetrain constraints.<br />
 <br />
So I am <span style="font-weight: bold;" class="mycode_b">not assuming that the T6 has a simple electronic “350 hp limiter”.</span><br />
 <br />
However, the difference raises an interesting question:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">Is the T6/T8 distinction partly a difference in hybrid torque blending and allowed simultaneous ICE/ERAD contribution, rather than only a 253 → 310 hp ECM calibration difference?</span><br />
 <br />
If so, converting or optimising the ICE alone would tell only part of the story.<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">6. And there is also the C-ISG</span><br />
<span style="font-weight: bold;" class="mycode_b"> </span><br />
The Extended Range technical information adds another component that I initially underestimated.<br />
 <br />
The crankshaft-integrated starter/generator (C-ISG) is substantial and Volvo documentation describes it as working together with the turbo in low-speed operation.<br />
 <br />
This means that actual wheel-torque delivery is potentially a coordinated result of:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">ICE + C-ISG + ERAD + battery/inverter limits + transmission + hybrid torque management.</span><br />
 <br />
There are also owner reports suggesting that C-ISG assistance may be particularly noticeable transiently at low speeds / during launch.<br />
 <br />
I therefore wonder whether a proper comparison of T52/T56 should include not only ECM and TCM but also whatever module/configuration determines C-ISG and ERAD torque requests.<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">7. Why simply enabling “Polestar” is not the objective</span><br />
<span style="font-weight: bold;" class="mycode_b"> </span><br />
A genuine Polestar Engineered Optimisation is more than increased engine output.<br />
 <br />
Depending on application, Polestar changes things such as:<br />
 <ul class="mycode_list"><li>throttle response<br />
</li>
<li> engine torque delivery<br />
</li>
<li> shift speed<br />
</li>
<li> shift points<br />
</li>
<li> gear-hold behaviour after throttle lift<br />
</li>
<li> drivetrain torque management<br />
</li>
<li> AWD behaviour / torque distribution<br />
</li>
</ul>
This is particularly relevant because on some Extended Range T8 applications Polestar appears not to advertise any increase in peak system power at all.<br />
 <br />
In other words, <span style="font-weight: bold;" class="mycode_b">Polestar itself demonstrates that an optimisation can materially improve the car without increasing the headline horsepower figure.</span><br />
 <br />
That is much closer to what I am interested in.<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">8. The experiment I would really like to see</span><br />
<span style="font-weight: bold;" class="mycode_b"> </span><br />
Rather than inventing a tune, I think a more rigorous approach would be to obtain several OEM reference states:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">A — B4204T52 T6 OEM</span><br />
 <br />
<span style="font-weight: bold;" class="mycode_b">B — B4204T56 T8 OEM</span><br />
 <br />
<span style="font-weight: bold;" class="mycode_b">C — B4204T57 Extended Range, where useful as an additional reference</span><br />
 <br />
<span style="font-weight: bold;" class="mycode_b">D — B4204T56/T57 T8 with genuine Polestar optimisation</span><br />
 <br />
Then perform two principal comparisons:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">Diff 1: T52 OEM → T56 OEM</span><br />
 <br />
This should tell us how Volvo differentiates the contemporary T6 and T8.<br />
 <br />
Not just in ECM power calibration, but potentially also in hybrid torque coordination.<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">Diff 2: T8 OEM → T8 Polestar</span><br />
 <br />
This should tell us how Volvo/Polestar optimises the behaviour of an otherwise identical powertrain.<br />
 <br />
The second comparison may actually be the more valuable one.<br />
 <br />
The question would then become:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">Can the transformation identified in Diff 2 be transferred, where technically applicable, to the B4204T52 architecture?</span><br />
 <br />
In other words, not:<br />
 <br />
“Make a T6 into a T8.”<br />
 <br />
but:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">“Apply the engineering philosophy used to transform a T8 into a T8 Polestar to the T6.”</span><br />
 <br />
<span style="font-weight: bold;" class="mycode_b">9. Where AI could be useful</span><br />
<span style="font-weight: bold;" class="mycode_b"> </span><br />
This is where my discussion with ChatGPT originally started.<br />
 <br />
If sufficiently complete T52/T56/Polestar software and configuration data could be obtained, AI-assisted analysis could potentially help identify:<br />
 <ul class="mycode_list"><li>identical vs differing executable regions<br />
</li>
<li> calibration blocks<br />
</li>
<li> torque-model tables<br />
</li>
<li> requested/allowed ICE torque<br />
</li>
<li> load targets<br />
</li>
<li> boost targets<br />
</li>
<li> fuelling/lambda<br />
</li>
<li> ignition<br />
</li>
<li> thermal protection<br />
</li>
<li> gear-dependent torque limits<br />
</li>
<li> pedal → torque-request relationships<br />
</li>
<li> shift-related torque intervention<br />
</li>
<li> ICE/C-ISG/ERAD torque coordination<br />
</li>
<li> differences in hybrid torque blending<br />
</li>
</ul>
The intention would <span style="font-weight: bold;" class="mycode_b">not</span> be to let AI invent calibration values.<br />
 <br />
AI would instead be used as a reverse-engineering assistant to answer:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">What did Volvo change between T52 and T56?</span><br />
 <br />
and:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">What did Polestar change between OEM T8 and Polestar T8?</span><br />
 <br />
Those known OEM transformations would then define the boundaries of any hypothetical T6 implementation.<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">10. The target is behaviour, not a horsepower number</span><br />
<span style="font-weight: bold;" class="mycode_b"> </span><br />
Earlier in this investigation we discussed possible ICE outputs around 290–300 hp / ~400 Nm.<br />
 <br />
I now think defining the project that way misses the point.<br />
 <br />
I would rather have a T6 with a modest increase in power that behaves exactly as a hypothetical factory Polestar T6 might have behaved than a 450–500 hp aftermarket Stage 1.<br />
 <br />
The desired result would be something like:<br />
 <ul class="mycode_list"><li>sharper but OEM-like throttle response<br />
</li>
<li> stronger mid-range ICE delivery<br />
</li>
<li> appropriate C-ISG contribution<br />
</li>
<li> better ICE/ERAD coordination<br />
</li>
<li> faster and more appropriate downshifts<br />
</li>
<li> better gear holding<br />
</li>
<li> Polestar-like shift strategy<br />
</li>
<li> appropriate drivetrain/AWD behaviour<br />
</li>
<li> all OEM thermal/component protections retained<br />
</li>
</ul>
In short:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">not a tuned T6, but an attempt to reconstruct the T6 Polestar that Volvo never made.</span><br />
 <br />
<span style="font-weight: bold;" class="mycode_b">11. Questions for x119 / the OrBit community</span><br />
<span style="font-weight: bold;" class="mycode_b"> </span><br />
I would therefore be very interested in your thoughts on the following:<br />
 <br />
<ol type="1" class="mycode_list"><li>Has anyone compared the actual ECM software/calibration IDs of late B4204T52 and B4204T56 cars?<br />
</li>
<li> Does anyone know whether the 32383818 T52/T56 ECMs contain the same executable with different calibration blocks?<br />
</li>
<li> Could 005 ENGINE / 368 ENGINE FAMILY TYPE select calibration behaviour already present in the ECM, or are these effectively configuration descriptors only on this generation?<br />
</li>
<li> Has anyone captured a complete before/after software/configuration comparison from a genuine Extended Range T8 Polestar installation — particularly ECM, TCM and CEM configuration?<br />
</li>
<li> On ERAD-based Recharge vehicles, which parts of Polestar behaviour appear to come from configuration and which definitely require flashed software?<br />
</li>
<li> Has anyone compared the hybrid torque/power blending strategy between B4204T52 T6 and B4204T56 T8?<br />
</li>
<li> Which module actually determines the maximum simultaneous ICE/C-ISG/ERAD torque request on these Extended Range cars?<br />
</li>
<li> Is C-ISG contribution configurable/calibratable independently, and has anyone logged its requested/actual torque under full acceleration?<br />
</li>
<li> Would the OrBit developers/community be interested in analysing a matched set of T52 OEM, T56 OEM and genuine T8 Polestar software/configuration data if it could be obtained?<br />
</li>
</ol>
I realise there may be security, signing and flashing obstacles even if the calibration differences can be understood.<br />
 <br />
At this stage I am much more interested in <span style="font-weight: bold;" class="mycode_b">characterising how Volvo differentiates T6/T8 and how Polestar transforms the complete powertrain behaviour</span> than in blindly flashing anything into the car.<br />
 <br />
The research so far suggests that this could be an interesting SPA/OrBit reverse-engineering exercise rather than simply another chiptuning project.<br />
 <br />
I would be very interested to hear whether anyone here has already investigated any of these layers further — particularly the relationship between 005 ENGINE, ECM calibration and hybrid torque management on the Extended Range cars.<br />
<br />
<span style="font-weight: bold;" class="mycode_b">P.S.</span> I realise this is a very long post, but I wanted to provide enough context for anyone interested to be able to take the same information and start a conversation with whichever AI agent they use, and perhaps explore the problem independently.<br />
<br />
I haven't seen much discussion here about using AI for this kind of reverse-engineering work — although I may simply have missed it. If it hasn't really been tried yet, I think it opens up some genuinely interesting possibilities, particularly when the task is not to invent a tune from scratch, but to compare known OEM implementations, identify what Volvo/Polestar actually changed, and reason from those differences.]]></description>
			<content:encoded><![CDATA[Hi everyone,<br />
 <br />
I have been discussing with ChatGPT an idea that started with a fairly simple question but has gradually turned into what I think could be an interesting SPA/OrBit reverse-engineering project:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">Could a MY2024 T6 Recharge B4204T52 be given a genuine “Polestar-like” optimisation — not simply more power, but the complete powertrain behaviour that Polestar normally changes — even though Volvo/Polestar does not offer the optimisation for this engine?</span><br />
 <br />
My car is a MY2024 XC60 T6 Recharge (B4204T52, 350 hp system output).<br />
 <br />
I should give ChatGPT credit for most of the research below. I initially asked whether AI could theoretically create a Polestar-type optimisation for a Volvo for which Polestar does not offer one. ChatGPT then researched T6/T8 hardware, Volvo part numbers, ECM references, OrBit parameters and previous discussions on this forum. We have subsequently also gone through technical information and owner discussions concerning the MY22.5+ Extended Range powertrain.<br />
 <br />
What follows is our current working hypothesis. Some part-number matches come from Volvo documentation, parts catalogues and donor vehicles rather than engineering documentation, so I am deliberately treating them as evidence rather than proof.<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">1. The interesting comparison is specifically the MY22.5+ Extended Range architecture</span><br />
<span style="font-weight: bold;" class="mycode_b"> </span><br />
The first important conclusion was that comparing “T6 vs T8” generically is misleading.<br />
 <br />
The relevant family is the newer Extended Range / VEA2 architecture.<br />
 <br />
For MY2024 we have:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">B4204T52 — T6 Recharge</span><br />
 <ul class="mycode_list"><li>ICE: 253 hp / 350 Nm<br />
</li>
<li> ERAD: 107 kW (145 PS) / 309 Nm<br />
</li>
<li> system output: 350 hp<br />
</li>
</ul>
<span style="font-weight: bold;" class="mycode_b">B4204T56 — T8 Recharge</span><br />
 <ul class="mycode_list"><li>ICE: 310 hp / 400 Nm<br />
</li>
<li> ERAD: same 107 kW / 309 Nm<br />
</li>
<li> system output: 455 hp<br />
</li>
</ul>
Both use the newer architecture without the old mechanically driven supercharger.<br />
 <br />
The MY22.5 B4204T57 is also an interesting reference. It appears to have been an early Extended Range implementation, with essentially T8-level output, ERAD 7 and the C-ISG, before the later B4204T56 became the relevant engine code in many markets.<br />
 <br />
This gives us another useful reference point rather than treating T52/T56 as an isolated pair.<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">2. B4204T52 vs B4204T56 hardware</span><br />
<span style="font-weight: bold;" class="mycode_b"> </span><br />
ChatGPT cross-checked the available documentation and part numbers and found a surprisingly large amount of apparent common hardware.<br />
 <br />
Among the matches/equivalences found so far:<br />
 <ul class="mycode_list"><li>1,969 cc<br />
</li>
<li> 82 × 93.2 mm bore/stroke<br />
</li>
<li> 10.3:1 compression ratio<br />
</li>
<li> same 107 kW / 309 Nm ERAD<br />
</li>
<li> same 18.8 kWh battery architecture<br />
</li>
<li> same TG-81SD transmission family<br />
</li>
<li> evidence of the same BorgWarner turbo<br />
</li>
<li> evidence of the same cylinder-head reference<br />
</li>
<li> evidence of common direct-injection components/injectors<br />
</li>
<li> evidence of the same high-pressure fuel pump<br />
</li>
</ul>
The complete/long-engine part numbers are different, so I am <span style="font-weight: bold;" class="mycode_b">not claiming T52 and T56 are mechanically identical</span>.<br />
 <br />
There could still be differences in pistons, rods, internal cooling, valvetrain or other components.<br />
 <br />
However, there seems to be enough common hardware to make the 253/350 → 310/400 difference very interesting from a calibration perspective.<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">3. Same ECM hardware</span><br />
<span style="font-weight: bold;" class="mycode_b"> </span><br />
Another potentially important finding was examples of MY2024 B4204T52 and B4204T56 cars apparently using the same Volvo/Denso ECM hardware:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">32383818 / Volvo 36010797</span><br />
 <br />
If that is correct, we potentially have:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">very similar engine architecture + same ECM hardware + different rated engine output.</span><br />
 <br />
What we do not yet know is whether the software is:<br />
 <br />
A) identical, with the engine/power variant selected through configuration;<br />
 <br />
B) the same executable with different calibration blocks; or<br />
 <br />
C) genuinely different ECM software builds.<br />
 <br />
That distinction seems fundamental.<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">4. OrBit makes the question particularly interesting</span><br />
<span style="font-weight: bold;" class="mycode_b"> </span><br />
OrBit exposes 005 ENGINE with specific engine power/torque variants, including values corresponding to MP and HP versions, and also exposes 368 ENGINE FAMILY TYPE.<br />
 <br />
I also found the previous discussion here concerning a T6 Recharge B4204T52 → T8 B4204T56 conversion.<br />
 <br />
x119's response — that comparing the actual ECM software would be interesting and that, if the software were identical, configuration might potentially select another mapping — is very close to the conclusion ChatGPT and I independently reached.<br />
 <br />
But I want to stress that simply changing 005 ENGINE is <span style="font-weight: bold;" class="mycode_b">not</span> what I am proposing.<br />
 <br />
If the ECM does not contain the corresponding calibration, changing a configuration descriptor obviously cannot magically create it.<br />
 <br />
The interesting question is what the relationship actually is between configuration and calibration on these cars.<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">5. There may be another important difference: hybrid torque/power blending</span><br />
<span style="font-weight: bold;" class="mycode_b"> </span><br />
This is the part of the project that now interests me even more than the ICE power difference.<br />
 <br />
Volvo rates the MY24 T6 as:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">253 hp ICE + 145 hp ERAD → 350 hp system</span><br />
 <br />
while the T8 is:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">310 hp ICE + 145 hp ERAD → 455 hp system</span><br />
 <br />
I realise that individual motor peak outputs cannot automatically be added. They may occur at different rotational speeds/vehicle speeds and there may be battery, inverter and drivetrain constraints.<br />
 <br />
So I am <span style="font-weight: bold;" class="mycode_b">not assuming that the T6 has a simple electronic “350 hp limiter”.</span><br />
 <br />
However, the difference raises an interesting question:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">Is the T6/T8 distinction partly a difference in hybrid torque blending and allowed simultaneous ICE/ERAD contribution, rather than only a 253 → 310 hp ECM calibration difference?</span><br />
 <br />
If so, converting or optimising the ICE alone would tell only part of the story.<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">6. And there is also the C-ISG</span><br />
<span style="font-weight: bold;" class="mycode_b"> </span><br />
The Extended Range technical information adds another component that I initially underestimated.<br />
 <br />
The crankshaft-integrated starter/generator (C-ISG) is substantial and Volvo documentation describes it as working together with the turbo in low-speed operation.<br />
 <br />
This means that actual wheel-torque delivery is potentially a coordinated result of:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">ICE + C-ISG + ERAD + battery/inverter limits + transmission + hybrid torque management.</span><br />
 <br />
There are also owner reports suggesting that C-ISG assistance may be particularly noticeable transiently at low speeds / during launch.<br />
 <br />
I therefore wonder whether a proper comparison of T52/T56 should include not only ECM and TCM but also whatever module/configuration determines C-ISG and ERAD torque requests.<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">7. Why simply enabling “Polestar” is not the objective</span><br />
<span style="font-weight: bold;" class="mycode_b"> </span><br />
A genuine Polestar Engineered Optimisation is more than increased engine output.<br />
 <br />
Depending on application, Polestar changes things such as:<br />
 <ul class="mycode_list"><li>throttle response<br />
</li>
<li> engine torque delivery<br />
</li>
<li> shift speed<br />
</li>
<li> shift points<br />
</li>
<li> gear-hold behaviour after throttle lift<br />
</li>
<li> drivetrain torque management<br />
</li>
<li> AWD behaviour / torque distribution<br />
</li>
</ul>
This is particularly relevant because on some Extended Range T8 applications Polestar appears not to advertise any increase in peak system power at all.<br />
 <br />
In other words, <span style="font-weight: bold;" class="mycode_b">Polestar itself demonstrates that an optimisation can materially improve the car without increasing the headline horsepower figure.</span><br />
 <br />
That is much closer to what I am interested in.<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">8. The experiment I would really like to see</span><br />
<span style="font-weight: bold;" class="mycode_b"> </span><br />
Rather than inventing a tune, I think a more rigorous approach would be to obtain several OEM reference states:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">A — B4204T52 T6 OEM</span><br />
 <br />
<span style="font-weight: bold;" class="mycode_b">B — B4204T56 T8 OEM</span><br />
 <br />
<span style="font-weight: bold;" class="mycode_b">C — B4204T57 Extended Range, where useful as an additional reference</span><br />
 <br />
<span style="font-weight: bold;" class="mycode_b">D — B4204T56/T57 T8 with genuine Polestar optimisation</span><br />
 <br />
Then perform two principal comparisons:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">Diff 1: T52 OEM → T56 OEM</span><br />
 <br />
This should tell us how Volvo differentiates the contemporary T6 and T8.<br />
 <br />
Not just in ECM power calibration, but potentially also in hybrid torque coordination.<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">Diff 2: T8 OEM → T8 Polestar</span><br />
 <br />
This should tell us how Volvo/Polestar optimises the behaviour of an otherwise identical powertrain.<br />
 <br />
The second comparison may actually be the more valuable one.<br />
 <br />
The question would then become:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">Can the transformation identified in Diff 2 be transferred, where technically applicable, to the B4204T52 architecture?</span><br />
 <br />
In other words, not:<br />
 <br />
“Make a T6 into a T8.”<br />
 <br />
but:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">“Apply the engineering philosophy used to transform a T8 into a T8 Polestar to the T6.”</span><br />
 <br />
<span style="font-weight: bold;" class="mycode_b">9. Where AI could be useful</span><br />
<span style="font-weight: bold;" class="mycode_b"> </span><br />
This is where my discussion with ChatGPT originally started.<br />
 <br />
If sufficiently complete T52/T56/Polestar software and configuration data could be obtained, AI-assisted analysis could potentially help identify:<br />
 <ul class="mycode_list"><li>identical vs differing executable regions<br />
</li>
<li> calibration blocks<br />
</li>
<li> torque-model tables<br />
</li>
<li> requested/allowed ICE torque<br />
</li>
<li> load targets<br />
</li>
<li> boost targets<br />
</li>
<li> fuelling/lambda<br />
</li>
<li> ignition<br />
</li>
<li> thermal protection<br />
</li>
<li> gear-dependent torque limits<br />
</li>
<li> pedal → torque-request relationships<br />
</li>
<li> shift-related torque intervention<br />
</li>
<li> ICE/C-ISG/ERAD torque coordination<br />
</li>
<li> differences in hybrid torque blending<br />
</li>
</ul>
The intention would <span style="font-weight: bold;" class="mycode_b">not</span> be to let AI invent calibration values.<br />
 <br />
AI would instead be used as a reverse-engineering assistant to answer:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">What did Volvo change between T52 and T56?</span><br />
 <br />
and:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">What did Polestar change between OEM T8 and Polestar T8?</span><br />
 <br />
Those known OEM transformations would then define the boundaries of any hypothetical T6 implementation.<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">10. The target is behaviour, not a horsepower number</span><br />
<span style="font-weight: bold;" class="mycode_b"> </span><br />
Earlier in this investigation we discussed possible ICE outputs around 290–300 hp / ~400 Nm.<br />
 <br />
I now think defining the project that way misses the point.<br />
 <br />
I would rather have a T6 with a modest increase in power that behaves exactly as a hypothetical factory Polestar T6 might have behaved than a 450–500 hp aftermarket Stage 1.<br />
 <br />
The desired result would be something like:<br />
 <ul class="mycode_list"><li>sharper but OEM-like throttle response<br />
</li>
<li> stronger mid-range ICE delivery<br />
</li>
<li> appropriate C-ISG contribution<br />
</li>
<li> better ICE/ERAD coordination<br />
</li>
<li> faster and more appropriate downshifts<br />
</li>
<li> better gear holding<br />
</li>
<li> Polestar-like shift strategy<br />
</li>
<li> appropriate drivetrain/AWD behaviour<br />
</li>
<li> all OEM thermal/component protections retained<br />
</li>
</ul>
In short:<br />
 <br />
<span style="font-weight: bold;" class="mycode_b">not a tuned T6, but an attempt to reconstruct the T6 Polestar that Volvo never made.</span><br />
 <br />
<span style="font-weight: bold;" class="mycode_b">11. Questions for x119 / the OrBit community</span><br />
<span style="font-weight: bold;" class="mycode_b"> </span><br />
I would therefore be very interested in your thoughts on the following:<br />
 <br />
<ol type="1" class="mycode_list"><li>Has anyone compared the actual ECM software/calibration IDs of late B4204T52 and B4204T56 cars?<br />
</li>
<li> Does anyone know whether the 32383818 T52/T56 ECMs contain the same executable with different calibration blocks?<br />
</li>
<li> Could 005 ENGINE / 368 ENGINE FAMILY TYPE select calibration behaviour already present in the ECM, or are these effectively configuration descriptors only on this generation?<br />
</li>
<li> Has anyone captured a complete before/after software/configuration comparison from a genuine Extended Range T8 Polestar installation — particularly ECM, TCM and CEM configuration?<br />
</li>
<li> On ERAD-based Recharge vehicles, which parts of Polestar behaviour appear to come from configuration and which definitely require flashed software?<br />
</li>
<li> Has anyone compared the hybrid torque/power blending strategy between B4204T52 T6 and B4204T56 T8?<br />
</li>
<li> Which module actually determines the maximum simultaneous ICE/C-ISG/ERAD torque request on these Extended Range cars?<br />
</li>
<li> Is C-ISG contribution configurable/calibratable independently, and has anyone logged its requested/actual torque under full acceleration?<br />
</li>
<li> Would the OrBit developers/community be interested in analysing a matched set of T52 OEM, T56 OEM and genuine T8 Polestar software/configuration data if it could be obtained?<br />
</li>
</ol>
I realise there may be security, signing and flashing obstacles even if the calibration differences can be understood.<br />
 <br />
At this stage I am much more interested in <span style="font-weight: bold;" class="mycode_b">characterising how Volvo differentiates T6/T8 and how Polestar transforms the complete powertrain behaviour</span> than in blindly flashing anything into the car.<br />
 <br />
The research so far suggests that this could be an interesting SPA/OrBit reverse-engineering exercise rather than simply another chiptuning project.<br />
 <br />
I would be very interested to hear whether anyone here has already investigated any of these layers further — particularly the relationship between 005 ENGINE, ECM calibration and hybrid torque management on the Extended Range cars.<br />
<br />
<span style="font-weight: bold;" class="mycode_b">P.S.</span> I realise this is a very long post, but I wanted to provide enough context for anyone interested to be able to take the same information and start a conversation with whichever AI agent they use, and perhaps explore the problem independently.<br />
<br />
I haven't seen much discussion here about using AI for this kind of reverse-engineering work — although I may simply have missed it. If it hasn't really been tried yet, I think it opens up some genuinely interesting possibilities, particularly when the task is not to invent a tune from scratch, but to compare known OEM implementations, identify what Volvo/Polestar actually changed, and reason from those differences.]]></content:encoded>
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		<item>
			<title><![CDATA[Climate control readouts]]></title>
			<link>https://forums.spaycetech.com/showthread.php?tid=1429</link>
			<pubDate>Sun, 30 Aug 2026 11:00:23 +0000</pubDate>
			<dc:creator><![CDATA[<a href="https://forums.spaycetech.com/member.php?action=profile&uid=1640">Apansson</a>]]></dc:creator>
			<guid isPermaLink="false">https://forums.spaycetech.com/showthread.php?tid=1429</guid>
			<description><![CDATA[Hello<br />
<br />
My P2 have strange behavior with climate temperatures.<br />
I want to read “set” and “is” temperatures as i suspect it might be a temperature sensor giving the wrong reading.<br />
<br />
Haven’t got a orbit license at the moment, but might will buy one to check this if it’s possible.<br />
<br />
Anyone want to check what’s possible to read from the climate control?]]></description>
			<content:encoded><![CDATA[Hello<br />
<br />
My P2 have strange behavior with climate temperatures.<br />
I want to read “set” and “is” temperatures as i suspect it might be a temperature sensor giving the wrong reading.<br />
<br />
Haven’t got a orbit license at the moment, but might will buy one to check this if it’s possible.<br />
<br />
Anyone want to check what’s possible to read from the climate control?]]></content:encoded>
		</item>
		<item>
			<title><![CDATA[Polestar Optimisation on XC60 2026]]></title>
			<link>https://forums.spaycetech.com/showthread.php?tid=1428</link>
			<pubDate>Fri, 28 Aug 2026 21:01:16 +0000</pubDate>
			<dc:creator><![CDATA[<a href="https://forums.spaycetech.com/member.php?action=profile&uid=4957">Gile_1991</a>]]></dc:creator>
			<guid isPermaLink="false">https://forums.spaycetech.com/showthread.php?tid=1428</guid>
			<description><![CDATA[Hello, is it possible to do Polestar Optimisation on XC60 2026? Also, the car doesn't have Driving modes, so in that case will the Polestar be active all the time?]]></description>
			<content:encoded><![CDATA[Hello, is it possible to do Polestar Optimisation on XC60 2026? Also, the car doesn't have Driving modes, so in that case will the Polestar be active all the time?]]></content:encoded>
		</item>
		<item>
			<title><![CDATA[OrBit v1.3.4.5 release notes]]></title>
			<link>https://forums.spaycetech.com/showthread.php?tid=1427</link>
			<pubDate>Fri, 28 Aug 2026 03:57:23 +0000</pubDate>
			<dc:creator><![CDATA[<a href="https://forums.spaycetech.com/member.php?action=profile&uid=2">Power6</a>]]></dc:creator>
			<guid isPermaLink="false">https://forums.spaycetech.com/showthread.php?tid=1427</guid>
			<description><![CDATA[<span style="font-size: large;" class="mycode_size"><span style="font-family: Arial;" class="mycode_font"><span style="font-weight: bold;" class="mycode_b">OrBit 1.3.4.5 is released!</span> </span></span><span style="font-size: medium;" class="mycode_size"><span style="font-family: Arial;" class="mycode_font">This update is a patch release with nothing exciting, just a security fix for login process pulled forward from the next update</span></span><br />
<br />
<span style="font-size: small;" class="mycode_size"><span style="font-family: Arial;" class="mycode_font">(Latest version of OrBit can always be downloaded here:<a href="https://spaycetech.azurewebsites.net/orbitupdate/download" target="_blank" rel="noopener" class="mycode_url"><span style="color: #468aca;" class="mycode_color">https://app.spaycetech.com/orbitupdate/download</span></a>) The "update notification" in OrBit will be sent later, but you can download the updated install right away from the link.</span></span>]]></description>
			<content:encoded><![CDATA[<span style="font-size: large;" class="mycode_size"><span style="font-family: Arial;" class="mycode_font"><span style="font-weight: bold;" class="mycode_b">OrBit 1.3.4.5 is released!</span> </span></span><span style="font-size: medium;" class="mycode_size"><span style="font-family: Arial;" class="mycode_font">This update is a patch release with nothing exciting, just a security fix for login process pulled forward from the next update</span></span><br />
<br />
<span style="font-size: small;" class="mycode_size"><span style="font-family: Arial;" class="mycode_font">(Latest version of OrBit can always be downloaded here:<a href="https://spaycetech.azurewebsites.net/orbitupdate/download" target="_blank" rel="noopener" class="mycode_url"><span style="color: #468aca;" class="mycode_color">https://app.spaycetech.com/orbitupdate/download</span></a>) The "update notification" in OrBit will be sent later, but you can download the updated install right away from the link.</span></span>]]></content:encoded>
		</item>
		<item>
			<title><![CDATA[Finding Variant code]]></title>
			<link>https://forums.spaycetech.com/showthread.php?tid=1426</link>
			<pubDate>Sun, 23 Aug 2026 14:55:36 +0000</pubDate>
			<dc:creator><![CDATA[<a href="https://forums.spaycetech.com/member.php?action=profile&uid=1167">gwjo81</a>]]></dc:creator>
			<guid isPermaLink="false">https://forums.spaycetech.com/showthread.php?tid=1426</guid>
			<description><![CDATA[Hello,<br />
<br />
I would like to know how to find "variant code"<br />
in order to check and purchase some correct parts<br />
<br />
Does anyone know to check it in Orbit?<br />
<br />
I appreciate it in advance.]]></description>
			<content:encoded><![CDATA[Hello,<br />
<br />
I would like to know how to find "variant code"<br />
in order to check and purchase some correct parts<br />
<br />
Does anyone know to check it in Orbit?<br />
<br />
I appreciate it in advance.]]></content:encoded>
		</item>
		<item>
			<title><![CDATA[Remote start in Volvo Cars app stopped working]]></title>
			<link>https://forums.spaycetech.com/showthread.php?tid=1425</link>
			<pubDate>Thu, 20 Aug 2026 08:59:50 +0000</pubDate>
			<dc:creator><![CDATA[<a href="https://forums.spaycetech.com/member.php?action=profile&uid=2428">mersadk</a>]]></dc:creator>
			<guid isPermaLink="false">https://forums.spaycetech.com/showthread.php?tid=1425</guid>
			<description><![CDATA[About a month ago remote start in Volvo Cars app stopped working.<br />
When I click to remote start a car, spinner will appear and run for a long time.<br />
Eventually it will fail without any error.<br />
<br />
I've scanned for error codes, but there are none.<br />
I've restarted VCM module using OrBit, nothing changed.<br />
I've even changed SIM card.<br />
<br />
Around the time this stopped working I've retrofitted alarm siren and interior alarm sensor (but I'm not sure if it's the exact same time this stopped working).<br />
<br />
One thing I've noticed is that when I get into a car and start it, car doesn't have cellular reception.<br />
It takes a minute for it to acquire it, as if modem was turned off while car was parked.<br />
<br />
What could be the issue? What to try next?]]></description>
			<content:encoded><![CDATA[About a month ago remote start in Volvo Cars app stopped working.<br />
When I click to remote start a car, spinner will appear and run for a long time.<br />
Eventually it will fail without any error.<br />
<br />
I've scanned for error codes, but there are none.<br />
I've restarted VCM module using OrBit, nothing changed.<br />
I've even changed SIM card.<br />
<br />
Around the time this stopped working I've retrofitted alarm siren and interior alarm sensor (but I'm not sure if it's the exact same time this stopped working).<br />
<br />
One thing I've noticed is that when I get into a car and start it, car doesn't have cellular reception.<br />
It takes a minute for it to acquire it, as if modem was turned off while car was parked.<br />
<br />
What could be the issue? What to try next?]]></content:encoded>
		</item>
		<item>
			<title><![CDATA[Understanding orbit]]></title>
			<link>https://forums.spaycetech.com/showthread.php?tid=1424</link>
			<pubDate>Wed, 19 Aug 2026 13:04:52 +0000</pubDate>
			<dc:creator><![CDATA[<a href="https://forums.spaycetech.com/member.php?action=profile&uid=3112">Kenn</a>]]></dc:creator>
			<guid isPermaLink="false">https://forums.spaycetech.com/showthread.php?tid=1424</guid>
			<description><![CDATA[I´ve retrofitted a rear parking cam on my v60 2021 SPA momentum adv.<br />
<br />
Why is the dropdown list in 154 with black text? Normally all options are with white text? What does black text mean? Is it software or hardware related?<br />
<br />
Also, what does it mean when a symbol i greyed out and without the grey bar on the left side in the sensus menu? What does the grey bar mean?<br />
<br />
Please see my images.<br /><!-- start: postbit_attachments_attachment -->
<br /><!-- start: attachment_icon -->
<img src="https://forums.spaycetech.com/images/attachtypes/image.png" title="JPG Image" border="0" alt=".jpg" />
<!-- end: attachment_icon -->&nbsp;&nbsp;<a href="attachment.php?aid=981" target="_blank" title="">2.jpg</a> (Size: 192.03 KB / Downloads: 39)
<!-- end: postbit_attachments_attachment --><br /><!-- start: postbit_attachments_attachment -->
<br /><!-- start: attachment_icon -->
<img src="https://forums.spaycetech.com/images/attachtypes/image.png" title="JPG Image" border="0" alt=".jpg" />
<!-- end: attachment_icon -->&nbsp;&nbsp;<a href="attachment.php?aid=982" target="_blank" title="">1.jpg</a> (Size: 174.14 KB / Downloads: 36)
<!-- end: postbit_attachments_attachment -->]]></description>
			<content:encoded><![CDATA[I´ve retrofitted a rear parking cam on my v60 2021 SPA momentum adv.<br />
<br />
Why is the dropdown list in 154 with black text? Normally all options are with white text? What does black text mean? Is it software or hardware related?<br />
<br />
Also, what does it mean when a symbol i greyed out and without the grey bar on the left side in the sensus menu? What does the grey bar mean?<br />
<br />
Please see my images.<br /><!-- start: postbit_attachments_attachment -->
<br /><!-- start: attachment_icon -->
<img src="https://forums.spaycetech.com/images/attachtypes/image.png" title="JPG Image" border="0" alt=".jpg" />
<!-- end: attachment_icon -->&nbsp;&nbsp;<a href="attachment.php?aid=981" target="_blank" title="">2.jpg</a> (Size: 192.03 KB / Downloads: 39)
<!-- end: postbit_attachments_attachment --><br /><!-- start: postbit_attachments_attachment -->
<br /><!-- start: attachment_icon -->
<img src="https://forums.spaycetech.com/images/attachtypes/image.png" title="JPG Image" border="0" alt=".jpg" />
<!-- end: attachment_icon -->&nbsp;&nbsp;<a href="attachment.php?aid=982" target="_blank" title="">1.jpg</a> (Size: 174.14 KB / Downloads: 36)
<!-- end: postbit_attachments_attachment -->]]></content:encoded>
		</item>
		<item>
			<title><![CDATA[Catalyst/DPF Error - ECM-P042000]]></title>
			<link>https://forums.spaycetech.com/showthread.php?tid=1423</link>
			<pubDate>Tue, 18 Aug 2026 12:51:08 +0000</pubDate>
			<dc:creator><![CDATA[<a href="https://forums.spaycetech.com/member.php?action=profile&uid=2033">bartasp</a>]]></dc:creator>
			<guid isPermaLink="false">https://forums.spaycetech.com/showthread.php?tid=1423</guid>
			<description><![CDATA[Hello,<br />
<br />
I am having an issue with a catalyst error – ECM-P042000 – Catalyst System Efficiency Below Threshold (Bank 1).<br />
Is it possible to diagnose or permanently disable this error using ORBit?<br />
Volvo V60 – 2021 – B3]]></description>
			<content:encoded><![CDATA[Hello,<br />
<br />
I am having an issue with a catalyst error – ECM-P042000 – Catalyst System Efficiency Below Threshold (Bank 1).<br />
Is it possible to diagnose or permanently disable this error using ORBit?<br />
Volvo V60 – 2021 – B3]]></content:encoded>
		</item>
		<item>
			<title><![CDATA[Using of 2 USB ports simultaneously]]></title>
			<link>https://forums.spaycetech.com/showthread.php?tid=1421</link>
			<pubDate>Mon, 17 Aug 2026 12:38:15 +0000</pubDate>
			<dc:creator><![CDATA[<a href="https://forums.spaycetech.com/member.php?action=profile&uid=5073">Mars</a>]]></dc:creator>
			<guid isPermaLink="false">https://forums.spaycetech.com/showthread.php?tid=1421</guid>
			<description><![CDATA[Hello.<br />
Is it possible to use 2 usb ports simultaneously in sensus?<br />
I mean that while carplay connected, music was played from another usb from flashdisk]]></description>
			<content:encoded><![CDATA[Hello.<br />
Is it possible to use 2 usb ports simultaneously in sensus?<br />
I mean that while carplay connected, music was played from another usb from flashdisk]]></content:encoded>
		</item>
		<item>
			<title><![CDATA[Connectivity issues]]></title>
			<link>https://forums.spaycetech.com/showthread.php?tid=1420</link>
			<pubDate>Sun, 16 Aug 2026 21:36:29 +0000</pubDate>
			<dc:creator><![CDATA[<a href="https://forums.spaycetech.com/member.php?action=profile&uid=1864">Hubble</a>]]></dc:creator>
			<guid isPermaLink="false">https://forums.spaycetech.com/showthread.php?tid=1420</guid>
			<description><![CDATA[New to Orbit. Try to connect to 2019 XC60 receiving following messages<br />
Connecting…<br />
Waiting for the gateway to respond…<br />
Unable to connect. VOE connection is present but the car will not accept the connection<br />
<br />
What haven’t I done right. <br />
Thanks <br />
Hubble]]></description>
			<content:encoded><![CDATA[New to Orbit. Try to connect to 2019 XC60 receiving following messages<br />
Connecting…<br />
Waiting for the gateway to respond…<br />
Unable to connect. VOE connection is present but the car will not accept the connection<br />
<br />
What haven’t I done right. <br />
Thanks <br />
Hubble]]></content:encoded>
		</item>
	</channel>
</rss>